How to choose the right UL SPD Type for your UL508A Control Panel

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NFPA 70, Article 708, Critical Operations Power Systems (COPS)
for Water and Wastewater Pumping Stations in the state of Missouri

Water and wastewater pumping stations are vital components of any community's public health and safety infrastructure. They are responsible for the essential management of water resources, ensuring that communities have access to clean water for drinking, cooking, and sanitation, and that waste is properly processed and treated. As such they fall under the domain of NFPA 70, Article 708, Critical Operations Power Systems (COPS). The following article is a detailed discussion on their critical role and their need for surge protection.

In the state of Missouri, and in the area around the city of Saint Louis, several agencies are responsible for overseeing water and wastewater pumping stations, they include:

AgencyResponsibility
Metropolitan St. Louis Sewer District (MSD)Manages wastewater and stormwater in St. Louis City and County.
Missouri Department of Natural Resources (DNR)Regulates water quality and water infrastructure across the state.
Missouri American WaterProvides water and wastewater services in several Missouri communities.
City Water Division (St. Louis)Manages the municipal water supply for the city of St. Louis.
Missouri Rural Water AssociationProvides support and resources for rural water and wastewater systems.
UL508A Industrial Control Panel
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The Critical Role of Water and Wastewater Pumping Stations

Water pumping stations play a pivotal role in the delivery of potable water to homes and businesses. They ensure that the water supply meets health and safety standards to prevent waterborne diseases. Conversely, wastewater pumping stations are just as crucial as they manage the effluents and sewage, treating it to prevent contamination of water bodies, which could result in serious health hazards.

In addition, properly functioning wastewater facilities are essential for protecting the environment from untreated sewage discharges, which can cause eutrophication in bodies of water, leading to the destruction of aquatic ecosystems. These facilities are also economic linchpins. Any significant downtime can lead to halted business operations that depend on water, and the costs associated with clean-up or health issues from water contamination can be substantial.

In emergency situations caused by industrial accidents or natural disasters like storms, tornados, floods or fires, water pumping stations ensure the availability of sufficient water and water pressure to aid during active events and/or in the recovery efforts. Wastewater stations are critical components of systems for mitigating the risks of flooding by efficiently managing stormwater, especially in urban areas.

DS74US-277Y/G v.2
AC Power SPDAC Power Din Rail SPDData Line Din Rail SPD

The Need for Surge Protection

Power surges can be caused by lightning strikes, grid switching, or other electrical anomalies. Without adequate protection, a surge can damage sensitive equipment within the control panels of pumping stations, leading to failures in pumps, monitoring systems, and control mechanisms. Surge Protective Devices (SPDs) are designed to prevent these damages by diverting excess voltage away from the electrical components they protect.

All Water and wastewater pumping stations are equipped with sensitive electronic equipment like programmable logic controllers (PLCs), power supplies and sensors that can cause disruption, degradation or completely destroyed by transient surges.

Surge Protective Devices (SPDs) are essential in safeguarding these systems, ensuring that they remain operational during and after surge events. They protect against voltage spikes that could otherwise result in equipment malfunction, leading to water supply disruption or sewage overflow.

It is important to understand the regulatory compliance requirements with standards like the National Electrical Code (NEC, NFPA 70, Article 708, which classify certain power systems as Critical Operations Power Systems (COPS), is often a legal requirement. It mandates that systems critical to public safety, like water and wastewater facilities, have adequate protection against transients.

A failure in these systems can lead to public health emergencies. For instance, if wastewater systems fail, there is a risk of sewage backing up into homes or flowing into natural waterways, posing severe health risks. While the installation of SPDs represents an upfront cost, the long-term savings from avoiding system downtime, equipment replacement, and potential public health crises make it an economically sound investment. With climate change and increasing weather-related disasters, the importance of resilient public utility systems cannot be overstated. SPDs are an integral part of this resilience, ensuring that water and wastewater facilities can withstand and quickly recover from surge events.

In the context of the UL 508A Standard for Industrial Control Panels, SPDs are important components for the safety and reliability of the control panels that manage this critical infrastructure.

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Remote VFD Control Panel


Below is a table summarizing the sections of the UL 508A standards where SPDs are mentioned:

Table 1 - Components that comply with specific requirements

UL508A Section/Paragraph Reference
Section 36 - Miscellaneous power devices meeting component selection requirements
UL508A
Paragraph
reference
Component descriptionUL StandardCategory
control
number(s)
Notes
36.4.1Recognized Surge
Protective
Devices
UL 1449VZCA2SPDs that are outside the guidelines of Table 2 must be procedure described
36.4.1Listed Surge
Protective
Devices
UL 1449VZCAType 1, 2 or 3 SPDs that are outside the guidelines of Table 2 must be procedure described
Section 47 - Surge control devices meeting component selection requirements
UL508A
Paragraph
reference
Component descriptionUL StandardCategory
control
number(s)
Notes
47.1.1Recognized Surge
Protective
Devices
UL 1449VZCA2SPDs that are outside the guidelines of Table 2 must be procedure described
47.1.1Listed Surge
Protective
Devices
UL 1449VZCAType 1, 2 or 3 SPDs that are outside the guidelines of Table 2 must be procedure described
47.1.3Listed isolated Loop Circuit ProtectorsUL 497BQVGQ-
47.1.3Recognized isolated Loop Circuit ProtectorsUL 497BQVGQ2Procedure described
Section 75 - Service Equipment Use - components meeting specific selection requirements
UL508A
Paragraph
reference
Component descriptionUL StandardCategory
control
number(s)
Notes
75.8.4Surge
Protective
Devices
UL 1449VZCAType 1 SPD Only

The first step in determining the acceptability of the SPD for a given application or piece of equipment is to consider the UL SPD Type. This is the case for UL 508A as well as all other UL Listed equipment. This first level compliance is based on the UL Approval (LISTED UL logo png or RECOGNIZED UR logo png ) of the SPD or UL SPD Type and it’s Suitable Ratings. This means that the SPD has met all safety, performance, environmental and electrical system ratings of the application.

If any of these criteria are not fully met, it will require a Procedure Description, a File Update and/or Additional Testing. These actions will require additional costs that may be substantial. For this reason, it is in the interest of the specifier to use UL LISTED UL logo png SPD (Type 1 or Type 2) to eliminate any uncertainty or to make sure the UL RECOGNIZED UR logo png SPD (Type 1CA, Type 2CA, Type 4CA, Type 5) is selected at the initial UL evaluation of the control panel or at the submittal of the equipment to UL for compliance testing.

In conclusion, water and wastewater pumping stations are not just utilities; they are the backbone of public safety and community well-being. Ensuring they are equipped with surge protection is not merely a technical concern but a fundamental aspect of civic responsibility and foresight. As communities continue to grow and face more complex challenges, the robustness of these essential services will be a key determinant in their ability to thrive and maintain public safety.

For more information on the UL 508A Standard for Industrial Control Panels and How To Protect A UL 508A Industrial Control Panels, consult the linked articles for a complete list of application points and recommended Surge Protective Devices (SPD) based on each network and the sensitive critical components that require protection from overvoltages from Lightning, Switching and other electrical events. In addition, if you would like to learn about this subject, request a specific presentation and earn continuing education credits from the IEEE.
Surge Protection for WWT Missouri

Approval Considerations based on UL SPD Type

UL
Mark
UL1449
SPD Type
Suitable
Ratings
Procedure
Described
File
Update or
Additional
Testing
Notes
UL logo png 1

2
YesNoNoThe only requirement is that the SPD must match electrical and environmental ratings of the UL 508A Control Panel.

A UL field inspection of the control panel with the SPD installed is required as a part of a standard follow-up service visit.
UR logo png 1CA

2CA

4CA

5
YesYesYesYes – All UL recognized SPD’s require a UL engineering evaluation of the SPD’s existing UL1449 E–file.

This will result, at a minimum, in a cost to update the UL file and may also require testing that would result in additional costs.

CITEL Citel C UL LISTED UL logo png SPD meeting all requirements of UL508A

The following is a list of products for each section. They are UL Listed SPD and require only that they meet the "Suitable Rating" of the control panel. They can be used in all UL locations including,

  • Service Equipment Supply Side of Overcurrent Protection
  • Service Equipment Load Side of Overcurrent Protection
  • Non-Service Equipment Feeder or Branch Circuits
  • Isolated Control Circuits
UL508A
Paragraph
reference
Component
description
UL StandardCategory
control
number(s)
SystemPart #Link
36.4.1
Miscellaneous
power devices
Listed
Surge
Protective
Devices
UL 1449VZCA120Vac
1-Phase
2W+G
Single Phase
DS72US-120S/G DS72US-120S/G
120-240Vac
1-Phase
2W+G
Single Phase
DS72US-240T/NN DS72US-240TNN
120/240Vac
1-Phase
3W+G
Split Phase
DS73US-120T/G DS73US-120T-G
120/208Vac
3-Phase
4W+G
Wye
DS74US-120Y/G DS74US-277Y/G
277/480Vac
3-Phase
4W+G
Wye
DS74US-277Y/G DS74US-277Y/G
480Vac
3-Phase
3W+G
Delta
DS74US-480D DS74US-480D
47.1.1
Surge
control devices
Listed
Surge
Protective
Devices
UL 1449VZCA120Vac
1-Phase
2W+G
Single Phase
DS72US-120S/G DS72US-120S/G
120-240Vac
1-Phase
2W+G
Single Phase
DS72US-240T/NN DS72US-240TNN
120/240Vac
1-Phase
3W+G
Split Phase
DS73US-120T/G DS73US-120T-G
120/208Vac
3-Phase
4W+G
Wye
DS74US-120Y/G DS74US-277Y/G
277/480Vac
3-Phase
4W+G
Wye
DS74US-277Y/G DS74US-277Y/G
480Vac
3-Phase
3W+G
Delta
DS74US-480D DS74US-480D
47.1.3
Surge
control devices
Listed
isolated Loop
Circuit Protectors
UL 497BQVGQRS422 DLA-06D3 DLA-24D3 v.2
RS232
RS485
DLA-12D3 DLA-24D3 v.2
4-20mA
Current Loop
DLA-24D3 DLA-24D3 v.2
48Vdc DLA-48D3 DLA-24D3 v.2
75.8.4
Service
Equipment Use
Surge
Protective
Devices
UL 1449VZCA120Vac
1-Phase
2W+G
Single Phase
DS72US-120S/G DS72US-120S/G
120-240Vac
1-Phase
2W+G
Single Phase
DS72US-240T/NN DS72US-240TNN
120/240Vac
1-Phase
3W+G
Split Phase
DS73US-120T/G DS73US-120T-G
120/208Vac
3-Phase
4W+G
Wye
DS74US-120Y/G DS74US-277Y/G
277/480Vac
3-Phase
4W+G
Wye
DS74US-277Y/G DS74US-277Y/G
480Vac
3-Phase
3W+G
Delta
DS74US-480D DS74US-480D

For further details, you can visit the Municode Library for St. Louis County and the Wastewater Control Code specifically for more information.


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