Surge Protection for Hazardous Location Actuator Control Panels (UL508A)
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| Oil Pipeline |
OVERVIEW
Today's increased reliance on very sensitive electronics makes surge protection an important topic for Hazardous Location Actuator Control Panels listed to UL508A. The Insurance Institute for Business & Home Safety study found that $26 billion dollars was lost due to non-lightning power surges. In addition, there are about 25 million lightning strikes in the US each year that cause between $650M to $1B in losses according to the Insurance Information Institute, State Farm©.
Selecting SPD for UL508A Hazardous Location Actuator Control Panels
NEC/NFPA 70 require that Surge Protective Devices (SPDs) shall be UL1449 Listed. This means selecting a surge protector is easier than it has ever been. There are only a few choices available for SPDs that are UL Listed for any of the most commonly used surge standards including UL1449 5th Edition, UL497B, and UL497E.
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| Haz Loc Actuator Control Panel |
Recommended SPD for Hazardous Location Actuator Control Panel
| Location | Equipment | System | Surge Protector Model# | Link |
|---|---|---|---|---|
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| Distribution Panel | 120/208V 4W+G, Wye | MS200-120Y |
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| Control Panel AC Power Input | 120V 1ph 2W+G | DS72US-120S/G |
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| Sensor Input | Leased Line 4-20mA | DLA2-24D3 |
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| Stepper Motor | 120Vac 1Ph+N | DS240S-120 |
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| Actuator Solenoid | 120Vac 40A Max. | DS240S-120 |
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| Communication I/O | RS232, RS485 | DLA2-24D3 |
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Determining the acceptability of an SPD
for UL 508A Industrial Control Panels and All Other UL Listed Equipment
The UL inspector will first consider the SPD type when determining it’s acceptability for a given application or piece of equipment. This will include UL 508A as well as all other UL Listed equipment. The first level compliance is based on the UL Approval (LISTED or RECOGNIZED) of the SPD or UL SPD Type and it’s Suitable Ratings. This means that it has to meet all safety, performance, environmental and electrical system ratings of the application. If any of these criteria are not fully met, it will require a Procedure Description, a File Update and/or Additional Testing. These actions will require additional costs that may be substantial. For this reason, it is in the interest of the specifier to use UL LISTED SPD’s to eliminate any uncertainty or to make sure the UL RECOGNIZED SPD is selected at the time of UL submittal of the equipment.
Approval Considerations Table based on UL SPD Type
| UL Mark | UL1449 SPD Type | Suitable Ratings | Procedure Described | File Update or Additional Testing | Notes |
![]() | 1 2 | Yes | No | No | The only requirement is that the SPD must match electrical and environmental ratings of the UL 508A Control Panel. A UL field inspection of the control panel with the SPD installed is required as a part of a standard follow-up service visit. |
![]() | 1CA 2CA 4CA 5 | Yes | Yes | Yes | Yes – All UL recognized SPD’s require a UL engineering evaluation of the SPD’s existing UL1449 E–file. This will result, at a minimum, in a cost to update the UL file and may also require testing that would result in additional costs. |
References
| # | Title |
|---|---|
| 1 | NFPA 70 edition 2020, Article 670 Industrial Machinery, 670.6 Surge Protection |
| 2 | NFPA 70 edition 2014, “Data Assessment for Electrical Surge Protective Devices” |
| 3 | NFPA 79 edition 2018 |
| 4 | NFPA 79 edition 2018, Annex C, Examples of Industrial Machines Covered by NFPA 79 |
| 5 | ANSI C62.41, Low-Voltage AC Power Circuits |
| 6 | ANSI C136.2, Roadway and Area Lighting Equipment - Dielectric Withstand and Electrical Transient |
| 7 | UL8801, Outline of Investigation for Photovoltaic (PV) Luminaire Systems |
| 8 | UL1598, Luminaires |
| 9 | UL924, Emergency Lighting and Power Equipment |
| 10 | UL1449 5th Edition, Surge Protective Devices |
| 11 | UL497B, Surge Protectors for Data Lines and Fire-Alarm Circuits |
| 12 | UL497E, Antenna Lead-in Conductors |
| 13 | UL508, Industrial Control Equipment |
| 14 | IEC 61643-11, Low-Voltage Surge Protective Devices - Part 11: Surge Protective Devices Connected To Low-Voltage Power Systems - Requirements And Test Methods |
| 15 | IEC 61643-21, Low Voltage Surge Protective Devices - Part 21: Surge Protective Devices Connected To Telecommunications And Signalling Networks - Performance Requirements And Testing Methods |
| 16 | IEC 61000-45, Electromagnetic Compatibility (EMC) - Part 4-5: Testing And Measurement Techniques - Surge Immunity Test |
| 17 | CSA 107.1, General Use Power Supplies |
| 18 | CSA 141, Emergency Lighting Equipment |
| 19 | CSA 250, Luminaires |
| 20 | NOM-001-SCFI, Standard for Electronic Equipment |
| 21 | NOM-003-SCFI, Electrical Products - Safety Requirements |
| 22 | UL 121201, UL Standard for Safety Nonincendive Electrical Equipment for Use in Class I and II, Division 2 and Class III, Divisions 1 and 2 Hazardous (Classified) Locations |
Contact us to develop a surge mitigation solution for your application Where to purchase Citel SPD's



